LANXESS inaugurates nitrous oxide reduction plant in Belgium

The inaugurated nitrous oxide plant reduces 150,000 tons of CO2e emission. LANXESS also breaks down the nitrous oxide, that is generated during production into its harmless components nitrogen and oxygen through regenerative thermal oxidation.

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LANXESS, the specialty chemicals company, inaugurated a nitrous oxide reduction plant at its site in Antwerp on February 10, Belgium. The plant breaks down around 500 metric tons of nitrous oxide per year, which is equivalent to the climate impact of 150,000 metric tons of CO2. LANXESS has invested around EUR 10 million in its construction. A second plant is scheduled to start up in 2023 and is expected to eliminate a further 300,000 tons of CO2 equivalents (CO2e).

“We are committed to the Paris Agreement to limit global warming to less than two degrees Celsius. The new nitrous oxide reduction plant in Antwerp is a key building block in LANXESS becoming climate-neutral by 2040,” explained Hubert Fink, Management member, LANXESS Board. At the same time, he highlighted the economic benefits of the climate protection measures, saying that “Climate protection is a business case for us. On the one hand, we are becoming an even more sustainable partner for our customers. On the other, we are reducing our costs because we need fewer certificates from the European Emissions Trading System and use less energy thanks to innovative technologies.”

Nitrous oxide (N2O), also known as laughing gas, is generated at the Antwerp site during the production of the plastic intermediate caprolactam. It is harmless to humans but 300 times more harmful to the environment than carbon dioxide. At temperatures of around 1,000 degrees Celsius, LANXESS breaks down the nitrous oxide into its harmless components nitrogen, and oxygen in the new plant, thus neutralizing it completely.

In a second process step, the plant breaks down further nitrogen oxides (NOx). Ammonia is used as a reducing agent for this. At temperatures between 250 and 450 degrees Celsius, the nitrogen oxides are broken down and produce nitrogen and water.

Due to the innovative combination of these processes, the plant is highly thermally efficient. This is ensured by specially developed ceramic heat exchangers. This capture and store the heat used in the thermal oxidation process and generated during the breakdown of nitrous oxide and nitrogen oxides. When the heat exchangers have stored the heat from the clean gas, the process flow changes direction, and the heat exchangers now preheat the incoming exhaust gas. This change of direction then takes place recurrently. This means that significantly less external energy has to be supplied to keep the process running.

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